Competence for optimum processes

Competition in the markets of this world requires innovative processes and maximum efficiency. As your specialist for milling technology, we are at your side with our state-of-the-art machinery and expertise for a wide range of materials and processes.

Our customers come from very different industries, but when it comes to milling technology, they all trust the experts at Bühler Metallbearbeitung GmbH.

Competence for medical technology and many other industries

Our focus is on the field of medical technology, but we also work for numerous other industries, such as drop forging, telecommunications, mechanical and plant engineering, hydraulics and pneumatics, as well as rail transport and connection technology.

Reliable and innovative technological solutions are our answer to the most diverse customer requirements. The well-trained team of Bühler Metallbearbeitung GmbH and a modern machine park guarantee our versatile productive capacity. Many customers from a wide range of sectors have relied on our expertise for many years.

Innovative and
flexible machinery

Investments in our machinery are the basis of our successful work. The focus on precision and constant modernisation ensures optimum processes and machining at the highest level. Our machines and equipment at a glance:

CNC milling and turning centres

2x MAZAK INTEGREX i-150

  • 7-axis milling-turning centre with swivel head and bar feeder for Ø 5-65 mm
  • 72 tool stations
  • 5-axis simultaneous machining from bar
  • Main spindle speed: 20,000 rpm, turning spindle speed: 5,000 rpm
  • 70 bar IK
  • High-precision package
  • Measuring sensor

1x Bumotec s191

  • 7-axis milling-turning centre with swivel head and bar feeder for Ø 5-42 mm
  • 90 tool stations
  • 5-axis simultaneous machining from bar
  • main spindle speed: 30,000 rpm, turning spindle speed: 6,000 rpm
  • 70 bar IK
  • High-precision package
  • Measuring sensor

1x Chiron FZ 08 KS Magnum

  • 7-axis milling-turning centre with swivel head and bar loading magazine for Ø 3-32 mm
  • 273 tools
  • 5-axis simultaneous machining from bar
  • Main spindle speed: 30,000 rpm, turning spindle speed: 8,000 rpm
  • 70 bar IK
  • High-precision package
  • Measuring sensor

1x Chiron FZ 12 KS Magnum

  • 7-axis milling-turning centre with swivel head and bar loading magazine for Ø 5-65 mm
  • 48 tools
  • 5-axis simultaneous machining from bar
  • Main spindle speed: 24,000 rpm, turning spindle speed: 4,500 rpm
  • 70 bar IK
  • High-precision package
  • Measuring sensor
CNC milling machining centres

1x Chiron Mill 2000

  • Travels: X 2 x 750 mm (pendulum operation) Y 500 mm Z 550 mm
  • 24 tools
  • 30 bar IK
  • 4th axis attached

1x Chiron FZ 08 W

  • Travels: X 300 mm Y 250 mm Z 250 mm
  • 12 tools
  • 2x 4th axis attached
  • 15,000 rpm

1x Chiron FZ 08 W

  • Travels: X 300 mm Y 250 mm Z 250 mm
  • 12 tools

1x Hyundai Wia i-CUT380TI

  • Travels: X 520 mm Y 380 mm Z 350 mm
  • 20 tools
  • 12,000 rpm

1x Hyundai Wia KF5600 ITROL

  • Travels: X 1,100 mm Y 560 mm Z 520 mm
  • 40 tools
  • 4-axis
  • 12,000 rpm
  • IKZ

1x Hyundai Wia i-CUT400TD
Shuttle table machine

  • Travels: X 520 mm Y 400 mm Z 330 mm
  • 20 tools
  • 12,000 rpm

1x Hyundai Wia F410D
Shuttle table machine

  • Travels: X 570 mm Y 410 mm Z 580 mm
  • 30 tools
  • 2 x 4th axis mounted
  • 12,000 rpm
  • IKZ
Measuring equipment

1x Werth ScopeCheck FB DZ
Multisensor coordinates measuring machine

  • Measuring range: X 1,130 mm Y 650 mm Z 350 mm
  • Probe changer bench
  • Optical/tactile

1x TESA XCEL 7107
3D measuring machine

  • Measuring range: X 700 mm, Y 1,000 mm, Z 700 mm
  • 8-fold probe changer bench
  • Measuring head Rennishaw PH10M (controlled swivelling)
  • Software: PCDmis

1x Keyence IM 6225

  • Optical digital measuring projector with CAQ connection

1x Precitool Preciset 400 Tool presetter

Further measuring equipment

  • Zeiss measuring microscope
  • Mantis 3D viewing device
  • Stereo microscopes with video image display and measuring software
  • Standard measuring devices
Surface treatment / deburring / cleaning

1 x SIGG sandblasting cabin
with special coating for VA parts only

1 x SAPI sandblasting cabin

1 x SIGG KA 6/3
automatic carousel blasting machine

1 x Rössler centrifugal grinding machine
with separation and maize scrap dryer, recycled water treatment

1 x Otec CF18 Fl Centrifugal vibratory grinding machine
for very small parts

2 x SIGG round trough vibrators

1 x Hösel Solvacs 1 Hybrid
parts cleaning and degreasing system

Various: Polishing, grinding and matting blocks, edge fibre

Saws / Laser welder / Others

1 x Hydropneumatic automatic aluminium circular saw Eisele
cutting range 100x100 mm or 160x80 mm, repetition capability, cutting gap extension, suction system

1 x Hydraulic fully automatic metal circular saw
100x100 mm or 160x80 mm, repetition capable

1 x ROFIN Laser Welder Performance 7002

Various: column and table drilling machines, conventional turning and milling machines, presses

Software

CAQ Software Gewatec
SPC measuring stations

CAD/CAM Solidcam
latest software version

 

Rainer Bühler is the technical contact person at Bühler Metallbearbeitung GmbH. As Managing Director, he is particularly responsible for the realisation and successful completion of your projects. We bring our know-how and experience to bear for you and ensure efficient implementation.

Competence for
numerous materials

Bühler Metallbearbeitung GmbH has extensive experience in handling a wide range of materials. We only process materials that have passed our strict incoming goods inspection. Optimum processes are only possible with flawless starting material.

We process a wide range of materials such as aluminium, zinc-aluminium alloys, brass, stainless steel, case-hardened steel, heat-treatable steel, free-cutting steel and also special materials.